Cash Handling & ATM’s

Precision Motion for Cash Handling and ATM Systems

Miniature motors and gearboxes are critical to the smooth, reliable operation of cash handling systems and Automated Teller Machines (ATMs).

Their compact size, torque output, and durability enable precise mechanical control for transporting, counting, stacking, and dispensing currency in secure and space‑limited environments.

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Industry Challenges

Cash handling and ATM systems require dependable, high‑precision motion components capable of continuous operation

  • Reliability
    essential for 24/7 operation in public environments.
  • Compact integration
    fitting drive systems into confined machine housings.
  • High torque at low speed
    needed for gentle handling of banknotes and coins.
  • Low noise
    Portable systems require reliable performance in smaller, energy-efficient packages.
  • Precision and repeatability
    ensuring accurate movement and alignment of cash and cards.

How Motion Technology Supports Cash Handling & ATM Systems

Rotalink’s miniature motors and gearboxes deliver precision, torque, and reliability in every stage of cash handling — from validation and storage to dispensing. They provide:

  • Controlled, smooth actuation
    for safe handling of delicate materials.
  • High torque density
    ensuring consistent motion in compact form factors.
  • Quiet operation
    suitable for indoor and customer‑facing environments.
  • Energy‑efficient performance
    reducing power usage during continuous duty.
  • Custom‑engineered designs
    optimised for OEM cash handling and ATM applications.
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Applications in Cash Handling and ATMs

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Banknote Transport Mechanisms

  • Function: Move banknotes through the machine (insertion, validation, counting, sorting, and dispensing).
  • Motor Role: Drive rollers and belts that guide notes without jamming or damaging them. 
  • Gearbox Need: Provide high torque and controlled speed to maintain gentle handling of delicate currency.
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Banknote Stacking and Storage

  • Function: Neatly stack notes in cassettes or storage bins after counting or validation.
  • Motor Role: Power stacking mechanisms such as rotating wheels or shuttles.
  • Gearbox Need: Ensure precision and repeatable motion for accurate stacking.
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Card Insertion and Ejection Mechanisms

  • Function: Accept and return debit/credit cards.
  • Motor Role: Small motors pull cards in and out using rollers. 
  • Gearbox Need: Provide smooth, accurate control to prevent card damage.
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Shutter or Gate Actuation

  • Function: Control access to the cash dispensing area or secure compartments.
  • Motor Role: Open or close gates and shutters only when required.
  • Gearbox Need: Compact, torque‑efficient actuation with holding torque to keep shutters closed when idle.
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Locking Mechanisms

  • Function: Lock or unlock cassettes and secure doors. 
  • Motor Role: Actuate electronic locks, often via cam mechanisms. 
  • Gearbox Need: Deliver high torque in a small package for reliable locking.
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Cash Dispenser Modules

  • Function: Select and feed the correct number of banknotes to the customer.
  • Motor Role: Drive picker wheels, friction rollers, and separator assemblies.
  • Gearbox Need: Provide low‑speed, high‑torque rotation for accurate note counting and feeding.
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Coin Handling Units

  • Function: Sort, count, and dispense coins. 
  • Motor Role: Spin drums or conveyors to manage sorting and distribution.
  • Gearbox Need: Deliver high torque with precise stop‑start control.

Why Choose Rotalink for Cash Handling & ATM Applications?

  • Proven reliability
    trusted by OEMs in global cash handling and kiosk industries.
  • Compact, efficient designs
    tailored for confined ATM and payment hardware.
  • Quiet, durable performance
    built for continuous operation in public settings.
  • Precision torque control
    ensuring consistent handling and positioning.
  • Collaborative development
    UK‑based engineering support from prototype to production.