Dosing Systems

Precision Motion for Dosing and Metering Systems

Miniature motors and gearboxes play a vital role in dosing and metering systems, providing the torque, speed control, and precision required for accurate fluid delivery.

Rotalink’s motion systems ensure repeatable dosing, reliable operation, and consistent flow control across chemical, pharmaceutical, food, and environmental applications.

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Industry Challenges

Dosing systems operate continuously and must maintain exceptional accuracy and reliability under a range of conditions.

  • Precision control
    ensuring consistent volume delivery per dose.
  • Chemical resistance
    operating reliably with corrosive or hazardous fluids.
  • Compact integration
    fitting motors and gearboxes into small pump housings. 
  • Energy efficiency
    reducing power usage during continuous operation.
  • Durability
    performing reliably in harsh environments or 24/7 systems. 

How Motion Technology Supports Dosing Systems

Rotalink’s miniature motors and gearboxes provide smooth, accurate motion for metering, mixing, and injection systems. Our motion technology offers:

  • Consistent, repeatable control
    for dosing and metering applications.
  • High torque at low speed
    ideal for peristaltic and diaphragm pumps.
  • Custom speed and torque configurations
    for precision control.
  • Quiet, efficient performance
    suited to laboratory and industrial use.
  • Long-life reliability
    in continuous-duty dosing operations.
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Applications of Miniature Motors and Gearboxes in Dosing Systems

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Precision Dosing Pumps

  • Application: Accurate dispensing of fluids such as chemicals, pharmaceuticals, or food ingredients.
  • Gearbox Role:
    • Reduces motor speed and increases torque for smooth, consistent delivery.
    • Ensures repeatable dosing volumes and prevents overshoot.
  • Examples: Peristaltic pumps, diaphragm dosing pumps.
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Flow Control Valves

  • Application: Constant airflow, pressure accuracy, very low noise, compact design, long-term durability.
  • Gearbox Role:
    • Drives actuators for valve positioning and modulation.
    • Provides torque for smooth control of large or high-pressure valves.
  • Examples: Patient comfort, compliance, and reliable nightly therapy.
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Chemical Injection Systems

  • Application: Controlled injection of additives or treatment chemicals into pipelines or reactors.
  • Gearbox Role:
    • Provides low-speed, high-torque operation for metering pumps.
    • Supports continuous or batch dosing with high precision.
  • Examples: Corrosion inhibitors, pH control chemicals.
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Mixing and Blending

  • Application: Homogenising or blending fluids and additives in controlled quantities.
  • Gearbox Role:
    • Drives agitators or mixers at controlled speeds.
    • Prevents over-mixing or shear damage to sensitive materials.
  • Examples: Paints, polymers, pharmaceuticals.
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Filling Machines

  • Application: Automated filling of containers or bottles with measured liquid volumes. 
  • Gearbox Role:
    • Controls rotary or linear actuation for piston or gear pumps.
    • Provides precise motion for accurate fill levels and consistency.
  • Examples: Beverage bottling, cosmetic filling lines.
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Water Treatment and Waste Management

  • Application: Dosing of coagulants, disinfectants, or nutrients in water or wastewater processes.
  • Gearbox Role:
    • Regulates pump speed to adapt to varying flow conditions.
    • Enables 24/7 continuous operation with consistent accuracy.
  • Examples: Chlorination systems, sludge conditioning.

Why Choose Rotalink for Dosing System Applications?

  • Proven precision
    trusted in dosing and metering systems across industries.
  • Compact, high-torque drives
    ideal for confined fluid control systems.
  • Reliable, low-noise performance
    designed for continuous or laboratory use.
  • Custom solutions
    developed for specific pump, valve, or dosing mechanisms.
  • UK-based engineering support
    providing expertise from prototype to production.