Test Automation

Precision Motion for Automated Testing and Calibration Systems

Test automation relies on repeatable, precise, and efficient motion.

From robotic test fixtures to endurance rigs and calibration systems, Rotalink’s miniature motors and gearboxes provide the controlled movement, torque, and accuracy needed to simulate real‑world conditions and ensure product reliability.

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Industry Challenges

Testing environments demand high precision and continuous performance while operating within compact and controlled setups.

Accuracy and repeatability
ensuring consistent positioning and actuation.
Compact integration
maximising functionality within limited test station footprints.
Continuous operation
maintaining performance over long test cycles.

Low noise and vibration
crucial for sensitive measurement setups.
Flexibility and adaptability
suitable for multiple testing configurations.

How Motion Technology Supports Test Automation Systems

Miniature motors and gearboxes enable precise, programmable movement for test automation, calibration, and simulation. Rotalink’s motion systems deliver:

Controlled, smooth actuation
for mechanical testing and calibration.
Compact, efficient designs
allowing more automation in smaller systems.
Reliable, continuous performance
for long-duration testing and endurance applications.
Customisable configurations
supporting rotary, linear, and multi-axis motion.
Repeatable accuracy
essential for reliable and traceable test results.

Applications of Miniature Motors and Gearboxes in Test Automation

Precision Movement and Positioning

Automated Test Equipment (ATE): Miniature motors drive probe heads, test fixtures, or robotic arms that move precisely to contact test points on PCBs or semiconductor wafers.
Pick‑and‑place systems: Gearmotor combinations provide controlled movement of small components during automated testing or sample preparation.

Actuation in Test Fixtures

Clamping and gripping mechanisms: Used in test fixtures to hold samples securely. Miniature motors provide the exact torque needed for consistent clamping force.
Rotary or linear actuation: Gearboxes generate higher torque at controlled speeds for actuating switches, connectors, or test stands.

Simulating Real‑World Mechanical Inputs

Switch and cable actuation tests: Miniature motors replicate human interaction — pressing buttons, turning knobs, or connecting cables under controlled conditions.
Wear and fatigue testing: Motors simulate repetitive mechanical motion to test durability of hinges, sliders, and keypads.

Environmental and Endurance Testing

Long‑duration cyclic tests: Compact motors with gearboxes perform repeated motion cycles to evaluate product longevity.
Vibration or motion simulation: Microactuators replicate real‑world motion profiles to simulate operating conditions.

Fine Adjustment and Calibration

Optical alignment systems: Tiny motors position lenses or sensors with micrometre precision.
Micro‑positioners: Provide fine adjustment for calibration of devices such as cameras, lasers, or MEMS sensors.

Compact Automation in Limited Spaces

Benchtop test stations: Compact drives enable greater automation within space‑limited setups.
Portable or embedded test rigs: Lightweight, efficient motors make in‑field testing practical and reliable.

HIL (Hardware‑in‑the‑Loop) Testing

Dynamic actuation: Simulates mechanical aspects of a system while electrical components are tested in real time, providing realistic, closed‑loop performance evaluation.

Why Choose Rotalink for Test Automation Applications?

Proven precision
supporting leading manufacturers and test system integrators.
Compact, high-performance drives
perfect for benchtop or embedded test applications.
Reliable long-term operation
built for continuous duty cycles and endurance testing.
Custom engineering
motion solutions tailored for unique test requirements.
Collaborative UK support
from prototype through to full-scale production.